Vibration analysis identified bearing malfunctions in the ID Fan, allowing for optimal maintenance planning and saving $75,000 in downtime, labor, and parts expenses.
The vibration analysis method was utilized to identify the bearing malfunctions of the ID Fan, which was functioning at 956 RPM. The monitoring of the defective bearing was continued for a span of six months, which facilitated adequate time for optimal maintenance planning for the substantial project. The estimated cost savings, based on downtime, labor, and parts expenses, amounted to $75,000, which excludes the potential harm that could have been inflicted on other machine components. Undoubtedly, this represents a significant success.